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Microcantilevers of various sizes were machined using a focused ion beam from commercially pure (CP) Ti, Ti-6Al and Ti-6Al-4V, and tested in bending using a nanoindentor in order to study the size effect, solution strengthening and second-phase strengthening in α-Ti. Slip on the 〈a〉 prismatic system was activated by selecting the crystal orientation of α-phase in the cantilevers. The critical resolved shear stresses (CRSSs) were determined via an inverse process of fitting a crystal plasticity finite element model to the experimental load-displacement data. Cantilevers had an equilateral triangular cross-section and cantilevers with widths w of 10, 5, 2 and 1 μm were tested. For each material the increase in CRSS τ with reducing cantilever width w is represented well by the expression τ= τ0+Aw, where τ0 is the CRSS for an infinite sample and A is a constant. Such a variation of CRSS with beam size is well accounted for by the increased back stress generated by dislocations piling up at the neutral axis. The CRSS values extrapolated to infinite sample size are 86 MPa for the CP-Ti, 308 MPa for the Ti-6Al and 444 MPa for the 〈a 3〉 slip in the Ti-6Al-4V. © 2011 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

A set of dynamically simulated electron backscatter patterns (EBSPs) for α-Ti crystals progressively rotated by 1° steps were analysed using cross-correlation to determine image shifts from which strains and rotations were calculated. At larger rotations the cross-correlation fails in certain regions of the EBSP where large shifts are generated. These incorrect shifts prevent standard least square error procedures from obtaining a valid solution for the strain and rotation, where the applied rotation exceeds ∼ 8°. Using a robust iterative fitting routine reliable strains and rotations can be obtained for applied rotations of up to and including ∼ 11° even though some image shifts are measured incorrectly. Finally, high resolution electron backscatter diffraction has been used to analyse the residual elastic strain, lattice rotations and density of stored geometrically necessary dislocations in a sample of copper deformed to 10% total strain. The robust iterative fitting analysis allows reliable analysis of a larger proportion of the map, the difference being most obviously beneficial in regions where significant lattice rotations have been generated.